CONTACT: CONtact-aware TACTile Learning for Robotic Disassembly

* Equal Contribution, Corresponding author, 1 Purdue University, 2 Texas A&M University
🎉 Accepted to IROS 2026!

Abstract

Robotic disassembly involves contact-rich interactions in which successful manipulation depends not only on geometric alignment but also on force-dependent state transitions. While vision-based policies perform well in structured settings, their reliability often degrades in tight-tolerance, contact-dominated, or deformable scenarios. In this work, we systematically investigate the role of tactile sensing in robotic disassembly through both simulation and real-world experiments. We construct five rigid-body disassembly tasks in simulation with increasing geometric constraints and extraction difficulty. We further design five real-world tasks, including three rigid and two deformable scenarios, to evaluate contact-dependent manipulation. Within a unified learning framework, we compare three sensing configurations: Vision Only, Vision + tactile RGB (TacRGB), and Vision + tactile force field (TacFF). Across both simulation and real-world experiments, TacFF-based policies consistently achieve the highest success rates, with particularly notable gains in contact-dependent and deformable settings. Notably, naive fusion of TacRGB and TacFF underperforms either modality alone, indicating that simple concatenation can dilute task-relevant force information. Our results show that tactile sensing plays a critical, task-dependent role in robotic disassembly, with structured force-field representations being particularly effective in contact-dominated scenarios.

Overview

Overall Pipeline

CONTACT is a systematic framework designed to investigate and enhance robotic disassembly through contact-aware tactile learning. While traditional vision-based methods often struggle with tight tolerances and deformable objects, our work demonstrates how structured tactile information can bridge the gap in these challenging, contact-rich scenarios.

Key Contributions

Key contributions: task designs, sensing modalities, and success-rate comparison
  • Diverse Task Suite: 10 challenging disassembly tasks across simulation and the real world, including rigid and deformable scenarios.
  • Tactile Representation: A comparative study of Vision Only, TacRGB (images), and TacFF (force fields).
  • Superior Performance: TacFF consistently achieves the highest success rates, proving that structured force-field representations are critical for robust, contact-rich manipulation.

Task Design

Task suite: simulation tasks S1-S5 and real-world tasks R1-R5

We designed a comprehensive suite of 10 disassembly tasks with increasing geometric and physical complexity, spanning both simulation and real-world environments.

Simulation Tasks (S1–S5)

Focused on rigid-body interactions under controlled conditions to evaluate how sensing modalities handle geometric constraints:

  • S1 & S2: Vertical pulling with loose/tight sockets to test alignment precision.
  • S3: A multi-stage task involving a lid-like constraint.
  • S4 & S5: Tasks featuring flat and spike barbs that introduce asymmetric contact resistance.

Real-World Tasks (R1–R5)

Incorporates physical variability and deformable components where successful manipulation depends on detecting subtle force changes:

  • R1 – R3: Rigid-body extractions matching simulation geometries to bridge the sim-to-real gap.
  • R4 (Push Tab): Requires compressing a deformable tab prior to release.
  • R5 (Vertical Clip): An elastic mechanism requiring controlled deformation to disengage a hook.

Video Highlights (Real-World)

We visualize representative rollouts across three key evaluation regimes: geometry-dominant, tight-tolerance, and visually degraded scenarios. The following results highlight the central findings of CONTACT: while vision is sufficient for simple geometry, structured tactile force fields (TacFF) are essential for mastering high-precision disassembly and maintaining robustness when visual perception is compromised.


1. Geometry-dominant task: modest gains

Vision-only — Success Rate 80%

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Vision + TacFF — Success Rate 95%

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Vision + TacRGB — Success Rate 90%

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In geometry-dominant tasks, all three sensing configurations perform reasonably well. Tactile sensing provides only modest improvement because visual observations are already sufficient to guide manipulation in relatively structured settings. These examples (Task R1) show that tactile sensing is not uniformly beneficial across all disassembly tasks.


2. Tight tolerance task: structured force helps

Vision-only — Success Rate 55%

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Vision + TacFF — Success Rate 70%

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Vision + TacRGB — Success Rate 30%

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As geometric tolerance becomes tighter and contact ambiguity increases, the differences between sensing configurations become clearer. In these cases, TacFF provides the most reliable performance, suggesting that structured force representations better capture task-relevant contact cues than raw tactile imagery alone.


3. Ablation under degraded visual perception

Vision + TacFF — Success Rate 55%

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Vision + TacFF with degraded visual perception — Success Rate 55%

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Vision-only — Success Rate 15%

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Vision-only with degraded visual perception — Success Rate 0%

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We also evaluate performance when visual perception degrades. Under these conditions, vision-only policies become less reliable, while policies using tactile force information remain more stable. These rollouts illustrate how tactile sensing can compensate when visual input becomes less informative.


BibTeX

@article{saka2026contact,
  title={CONTACT: CONtact-aware TACTile Learning for Robotic Disassembly},
  author={Saka, Yosuke and Hu, Jyun-Chi and Desai, Adeesh and Zhang, Zhiyuan and Zhang, Bihao and Luu, Quan Khanh and Prince, Md Rakibul Islam and Zheng, Minghui and She, Yu},
  journal={arXiv preprint arXiv:2603.08560},
  year={2026}
}